Wenn Teile von Produktionsanlagen miteinander verbunden werden müssen, ist PROWIN A+W Ihr idealer Partner: Durch das automatisierte Handling von Bauteilen können wir höchste Prozesssicherheit bei optimaler Taktzeit gewährleisten.
In assembly and testing technology in particular, a wide variety of components often have to be brought together within confined spaces and in a fixed or variable sequence. In the process, these components often pass through various process stations. Depending on the desired degree of automation, the required cycle time or the available space, we can provide the optimum combination for your application from a wide range of handling devices and interlinking systems that have already been implemented.
Wide range of
variantsstrong, for maximum flexibility
Whether robot application with 6 and more axes or servo-controlled linear modules, whether workpiece carrier systems or simple pneumatic units, we will work out the technically and economically best combination for you. In order to increase productivity, shorten throughput times and thus reduce unit costs, we always work out individual solutions. This also includes layout planning and interface coordination with neighboring plants, hall infrastructure or logistics.
We design and plan the entire range of mechanical, semi- or fully automated systems using innovative planning software (3D CAD, Eplan, …) in conjunction with modern simulation tools.
Our planning and design for the interlinking of machines is based entirely on your requirements. The decisive factor here is that we integrate all stations and components perfectly into the existing process chain or even combine them directly with existing stations. It goes without saying that we take your specific release lists into account, but we are also happy to offer you cost-optimized standard designs.
By converting individual functions to purely electric operation and dispensing with pneumatics, a reduction in maintenance costs can be achieved. The use of servo drives to replace pneumatics can reduce the number of components and significantly increase flexibility, which of course also reduces the risk of failure and downtimes. We want to further expand this trend and can already implement a large proportion of handling technology 100% electrically.
Robots in Automation
Robots in Automation
We develop and build robot stations for automation in a wide variety of plants. Our know-how is particularly suitable for complex requirements. We have always been a competent partner for special solutions and special machines in this field.
The use of intelligent robot systems brings with it a number of advantages:
Innovative, Nachhaltige Lösung
Flexible adaptation to your production
The use of robots in automation is not new. What is new, however, is that even complex processes and difficult automation processes can now be provided with robot stations. This drives down costs and increases efficiency. But again, any machine is only as smart as the person who designed it. Self-learning systems are a trend, but they are still very expensive. Our robot stations are a good solution here. Not only do they guarantee streamlining, smoother, faster production and greatly simplified processes. They also fit perfectly into your concatenation and thus sustainably improve the added value of your company.
Our robotic stations for manufacturing automation allow you to combine even complex steps, which can otherwise only be performed comparatively slowly by human hands or by several machines, in one machine. It is crucial that the new machines integrate perfectly into the existing process chain. This is exactly what we pay attention to.
Gantries have always been common elements for all kinds of handling tasks. They offer application possibilities for almost every component spectrum and can also bridge large distances. Gantries are characterized by durability, low wear and easy maintenance.
We can offer you 2-axis gantries (line gantry) with one horizontal and one vertical axis or also 3-axis gantries (area gantry) with two horizontal and one vertical axis. In the higher load range, our components are characterized by a massive and highly loadable construction, the associated supporting elements (uprights, steel framework) meet all static and dynamic requirements.
Thereby the use brings some advantages:
Flexible Adaptation to your Production
The use of gantries in automation is not new. It is particularly suitable where the work area is large and the available space is small. Our gantry stations are a good solution here. They not only guarantee streamlining, smoother, faster production and greatly simplified processes. They also fit perfectly into your concatenation and thus sustainably improve the added value of your company.
Linear Sides and Rotary Modules
As further linking and handling devices, we offer linear and rotary modules in a wide variety of designs for all possible handling tasks, tailored to the application required in each case. In this way, we can always optimally close the gap between proven standard systems and the specific requirement in the smaller station environment.
Focused Process Optimization
It is impossible to imagine factory planning and process optimization without interlinking elements. When it comes to optimization in production, machines are often a good solution to save costs and increase output. Anyone who manufactures or assembles large series or requires mass production is well advised to use our fully automatic interlinking solutions. Our expertise is in special machines for manufacturing automation and assembly automation that have to meet particularly complex requirements. The applications and the associated front-end application (robot or gantry gripper) is a particularly important aspect, which we can cover very well with our wealth of experience.