Powertrain and Gearbox Assembly
Antriebs-/ Getriebe-Montage
Complex and technically sophisticated vehicle components require reliable assembly processes and intelligently integrated testing systems.
What are your requirements for gearbox assembly in your production?
The area of gearbox assembly is one of the most extensive fields of activity in assembly technology. As a rule, all core assembly processes are mapped. PROWIN A+W can provide you with a solution to the various issues. If you want to extend or rebuild an existing gearbox assembly line we are the right partner. Maybe we can convince you with our reference projects, please contact us.
Powerful Gearbox Assembly
Modern assembly lines place high demands on the multitude of assembly steps along the production chain up to the finished product. Ergonomics, short cycle times, provision of materials directly at the point of assembly, intermediate buffering of components in order to decouple workflows, monitoring of assembly and bolting processes, lean management and much more are topics and challenges where it is necessary to reconcile all this and always keep an eye on the quality of the product. Whether manual, automatic, dual-clutch, differential or transfer cases – we are your competent partner when it comes to safe and reliable assembly in your production. Translated with www.DeepL.com/Translator (free version)
Component Pre-Assembly
Before the individual transmission halves, such as the clutch housing, differential housing or intermediate housing, can be married together, a large number of assembly processes are necessary to achieve the final build state of a transmission. Among other things, the components listed below must be pre-assembled or mounted, depending on the type of transmission:
- Wheelsets
- Differential or E-Differential
- Differential Housing and Differential Cover
- Intermediate Housing
- Gearbox and Clutch Housing
- Connection and Motor Connection Housing
- Gearbox Cover
- Clutch
- Shift Actuator Module (SAM)
- Clutch Control Modul (CCM)
Final Assembly
In the final assembly area, the listed components are inserted into the transmission and thus completed into a complete transmission. In addition to the well-known manual and automatic transmissions, we supply the appropriate equipment for the following transmission types, among others:
- Dual Clutch Transmission
- Transfer Case
- Rear Axle Gearbox
- System-/ Rotor Assembly
Check & Shipping
After assembly, the gear unit is sent to the testing and shipping area. With our fully automated systems, the gearbox is filled with oil or sucked out and tested for leaks. The gear unit is then transferred to the end of line (EOL) area. Once the gearbox has successfully completed all tests, there is nothing to prevent it from being shipped. PROWIN A+W is also the right contact for automated packaging. Translated with www.DeepL.com/Translator (free version)
Customized Solutions for
Challenging Tasks
Efficient linking of assembly stations incl. Laser Welding System
The fully automatic pre-assembly of the shims is carried out by four robots. Component handling between the individual process steps as well as transfer to the subsequent assembly line is realized with additional robots and a fully automatic transfer system.
Efficient linking of assembly stations incl. Laser Welding System
The fully automatic pre-assembly of the shims is carried out by four robots. Component handling between the individual process steps as well as transfer to the subsequent assembly line is realized with additional robots and a fully automatic transfer system.